Valiani Integra
The Valiani Intergra is a cutting system to process materials of greater consistency and thickness typical of the world of signage and packaging industry. Equipped with a 1kW router and a wide range of cutting tools, Integra guarantees high versatility and quality standards in managing the processing of the most common rigid supports used in the graphics industry.
Automated system
Integra's computerized system makes use of a considerable degree of automation, with a knob for automatic adjustment of the cutting depth and full motorization of the two cutting heads, making it easier and faster to meet customers’ requests.Variety of applications
Integra is able to handle a wide variety of supports and applications as well as a large number of materials, even pre-printed substrates. High-resolution camera
An optional high-resolution camera is available which automatically detects the position of the registration marks for quick and precise contour cuts.More Information
The Valiani Intergra is a cutting system to process materials of greater consistency and thickness typical of the world of signage and packaging industry. Equipped with a 1kW router and a wide range of cutting tools, Integra guarantees high versatility and quality standards in managing the processing of the most common rigid supports used in the graphics industry.
Integra is the answer to cut, kiss-cut, creasing and routing demands as it is able to guarantee an optimal throughput without resorting to a cutting die. This allows it to manage a wide variety of supports and applications as well as a large number of materials, even pre-printed substrates. The machine may be equipped with a high-resolution camera that automatically detects the position of the registration marks for quick and precise contour cuts. Media optimal fixing is given by a dynamically concentrated zone-adjustable vacuum table and pneumatic clamping system. An optional powerful aspirator is highly recommended to remove the residues left by the router and to give shape to a precise product on all sides.
Routing Tool
The 1 kW router to be mounted on the machine can handle the processing of the most common rigid supports used in the graphic and sign industry including rigid PVC foam, acrylic and aluminium composite panels, dibond, forex more than 1 cm thick, plexiglass, packaging of every kind, point of sale displays, vinyl and magnets, perfect finishing of printed materials and much more. The router module reaches a maximum of 6 mm in diameter.
More automation for greater productivity
Integra’s computerized system makes use of a considerable degree of automation, with a knob for automatic adjustment of the cutting depth and full motorization of the two cutting heads. The Integra is designed to meet customers’ requests for precise processing of materials up to 20 mm thick with quick tool setup in relation to the height of the panel to be cut. The higher productivity is achieved using a powerful aspirator (optional) which keeps the workstation clean and increases productivity, as the user does not have to take time to carry out manual cleaning operations.
Main Applications
- Business Signage
- Custom Engraving Plates
- 3D Elements
- Gadgets and Showcase Objects Display for Points of Sale and Purchase
- Advertising Banners
- Die-Cutting of Digital and Offset Prints Packaging
Specifications
Technical Specifications for Integra 160
| Specification | Amount |
|---|---|
| Working Area | 1230x1630mm |
| Width | 1830mm |
| Depth | 2230mm |
| Height | 1200mm |
| Weight | 540kg |
| Max Speed | 1160mm / sec |
| Power Supply | 3-Phase + PE 400 V – 5.8 KVA |
| Connectivity | LAN (Ethernet) & USB |
| Data Buffer | External PC |
| Media Holding System | Vacuum bed & Pneumatic Clamping System |
| Cutting Capacity | 20mm with Oscillating Tool head 5mm with Standard Cutting head |
Technical Specifications for Integra 200:
| Specification | Amount |
|---|---|
| Working Area | 1600x2050mm |
| Width | 2200mm |
| Depth | 2730mm |
| Height | 1200mm |
| Weight | 590kg |
| Max Speed | 1160mm / sec |
| Power Supply | 3-Phase + PE 400 V – 5.8 KVA |
| Connectivity | LAN (Ethernet) & USB |
| Data Buffer | External PC |
| Media Holding System | Vacuum bed & Pneumatic Clamping System |
| Cutting Capacity | 20mm with Oscillating Tool head 5mm with Standard Cutting head |
Technical Specifications for Integra 250
| Specification | Amount |
|---|---|
| Working Area | 1230x2520mm |
| Width | 1830mm |
| Depth | 3010mm |
| Height | 1200mm |
| Weight | 650kg |
| Max Speed | 1160mm / sec |
| Power Supply | 3-Phase + PE 400 V – 5.8 KVA |
| Connectivity | LAN (Ethernet) & USB |
| Data Buffer | External PC |
| Media Holding System | Vacuum bed & Pneumatic Clamping System |
| Cutting Capacity | 20mm with Oscillating Tool head 5mm with Standard Cutting head |
Technical Specifications for Integra 300
| Specification | Amount |
|---|---|
| Working Area | 1600x3050mm |
| Width | 2200mm |
| Depth | 3640mm |
| Height | 1200mm |
| Weight | 690kg |
| Max Speed | 1160mm / sec |
| Power Supply | 3-Phase + PE 400 V – 5.8 KVA |
| Connectivity | LAN (Ethernet) & USB |
| Data Buffer | External PC |
| Media Holding System | Vacuum bed & Pneumatic Clamping System |
| Cutting Capacity | 20mm with Oscillating Tool head 5mm with Standard Cutting head |
About
Integra is the perfect solution for those looking to cut, kiss-cut, crease and route materials of virtually any type and thickness. This powerful router module reaches a maximum of 6 mm in diameter and can handle the processing of the most common rigid supports used in the graphic and sign industry.
The machine is equipped with a high-resolution camera that automatically detects the position of the registration marks for quick and precise contour cuts, and features a dynamically concentrated zone-adjustable vacuum table and pneumatic clamping system for optimal fixing. Additionally, the computerized system makes use of a considerable degree of automation, with a knob for automatic adjustment of the cutting depth and full motorization of the two cutting heads. With Integra, you can produce precise products with quick tool setup up to 20 mm thick, and an optional powerful aspirator ensures that you get the job done quickly and efficiently.
After Sales Service
We have our own servicing team with over 30 years’ experience in the industry who are available to back up all the products we sell, we pride ourselves on our after sales service team. All new equipment comes with the manufacturer’s warranty thereafter we have a number of options available to ensure your machinery is running in the most effective way possible.
FAQ
Q: What is the Integra?
A: Integra is an innovative cutting and routing solution that can guarantee optimal throughput without needing a cutting die. It is capable of managing a wide variety of applications and materials, including pre-printed substrates. It features a high-resolution camera that automatically detects the position of registration marks for precise contour cuts, a dynamic vacuum table with adjustable zones, and a pneumatic clamping system. An optional powerful aspirator can help remove residues left by the router and ensure precise shapes on all sides.
Q. What can the Integra machine do?
A. The Integra machine offers a wide range of capabilities, including cut, kiss-cut, creasing, and routing. It can handle a variety of materials, even pre-printed substrates. The machine is also equipped with a high-resolution camera that can detect the position of registration marks for accurate contour cuts. Additionally, it features a vacuum table and pneumatic clamping system for optimal media fixation, as well as an optional powerful aspirator for residue removal and precise product shaping.
Q: What type of router is used in the Integra machine?
A: The Integra machine is equipped with a 1 kW router that can handle the processing of various rigid supports, including rigid PVC foam, acrylic, aluminum composite panels, dibond, forex more than 1 cm thick, plexiglass, packaging, point of sale displays, vinyl and magnets. It has a maximum diameter of 6 mm.
Q. What materials can the 1 kW router mounted on the Integra machine handle?
A. The 1 kW router mounted on the Integra machine can handle processing of the most common rigid supports used in the graphic and sign industry, including rigid PVC foam, acrylic and aluminum composite panels, dibond, forex more than 1 cm thick, plexiglass, packaging of every kind, point of sale displays, vinyl and magnets.
